Water pumps
Water pumps are responsible for moving the heat transfer fluid around the ground array, and moving the hot water into a property’s underfloor heating or radiators. Ironically, as the heat pump efficiencies improve, the proportion of energy used by the water pumps in the system takes up a greater proportion of electricity use. Fortunately, water pump manufacturers have been busy improving their products.
As a general rule, the total power of the hot water pump should not need to exceed about 1% of the thermal output – for example, a 100W water pump for a 10kW heat demand. On the ‘ground’ side of a heat pump, where the heat enters the unit from the ground, about 1.5% should be sufficient.
Kensa does not recommend multiple small water pumps dotted around a building. One correctly sized and controlled pump is almost always more efficient, and is also quieter. All pumps need to be correctly wired and controlled, as it is still common to find system pumps wired to a fused spur and left running permanently. Even a little 60W pump, if left running all year, will consume about £75 in electricity – it should be around £20 if correctly controlled with the heating system.
Avoid components that mix flow & return water
Any component on the heating system that allows warmer flow water to mix with cooler return water (without actually taking some useful heat from it in the process) is usually bad news for the efficiency of a heat pump system. The usual culprits are thermal stores, buffer tanks that have four connections in use and low loss headers that don’t have the flows balanced.
Choose the manifolds carefully
The next most common culprit in lowering system efficiencies are designs of underfloor heating manifolds that feature a thermostatic mixing valve and a pump. With one or two exceptions, these should be changed so they can’t act as a permanent bypass route. In general, thermostatic mixers aren’t ever required.
The only exception is where the underfloor is a screeded type and the system also has radiators on it. Without a thermostatic mixer, the radiators will probably never get warm enough. The choice of heat emitters is many and varied, it really doesn’t make any difference. The only question that always needs to be asked is “what’s the lowest water temperature it will still heat the building with?” The answer is the lower, the better!
Kensa can help installers get heat pump design and installation right. Use Kensa’s MCS Umbrella Service (https://www.kensaheatpumps.com/mcs-scheme/) for support.